protective packaging by
The leading designer and manufacturer of molded fiber packaging solutions made from 100% recycled material.
The profitable, effective and eco-friendly packaging of choice for electronics, consumer, industrial, wine, beer and so much more.
Thank you for reading this post, don't forget to subscribe!Why Molded Fiber?
For over 30 years, MFT-CKF has delivered innovative and environmentally-responsible, protective packaging solutions to the consumer goods, electronics, and industrial products sectors across North America.
Made from 100% environmentally responsible recycled materials
We source and utilize high quality recycled materials to minimize environmental impact and maximize cost-effective solutions for our customers.
MFT-CKF's raw materials are RoHS & REACH Compliant
Our products have undergone extenstive testing and evaluation to meet strict EU environmental regulations, and are 100% recyclable.
Sustainable Alternative to Expanded Polystyrene (EPS)
EPS or expanded polystyrene packaging has historically been a popular choice for protecting products in distribution. However, the growing trend towards the use of environmentally friendly products and the volatility of rising oil prices has led to a marked increase in the use of molded fiber packaging.
Molded fiber is cost competitive
Molded fiber comes ready to use with no assembly needed
Material is strong, yet flexible
Molded fiber packaging nests and stacks easily
Made from recycled material and is recyclable
Tools are precision manufactured from stainless steel, aluminum, and/or plastic
MFT-CKF is vertically integrated
Most capacity in the industry
Compare Molded Fiber to other popular packaging solutions:
MFT-CKF is ISO Certified
Both our Iowa and Texas locations have their ISO9001:2015 certifications, signifying a consistent ability to provide products and services that meet our customers' needs and requirements.
MFT-CKF specializes in designing and manufacturing environmentally-responsible and visually-appealing packaging solutions.
MFT-CKF’s products are made from 100% recyclable molded pulp. We design and deliver everything from traditional protective packaging to custom retail packaging with high consumer appeal that aligns with your sustainability initiatives. All MFT products are designed to optimize nesting to maximize pallet counts and reduce shipping costs.
MFT-CKF is not limited to the production of standard end caps, trays, and box inserts.
Innovative “after-pressing” capabilities allow us to create retail friendly packaging options like folding cartons and clamshells.
Clamshells
Cost Competitive
High Retail Consumer Appeal
Highly Customizable
Enhanced for use in more rugged industrial applications as well as retail applications requiring a more aesthetic appeal.
Trays
Highly Customizable
Provides a Unique Unboxing Experience
Cost Competitive
We specialize in manufacturing protective molded fiber packaging with several designs for a myriad of different products.
End Caps & Edge Protectors
High Levels of Protection
Streamlines Packaging Process
Cost Competitive
Designed properly, molded fiber end caps can provide the shock and vibration resistance required for many packaging applications.
MFT-CKF has extensive capabilities in the design and manufacturing of all types of custom packaging.
Over the years, MFT-CKF has also developed several standard product lines including our proprietary lines of molded pulp wine/beverage and candle shippers.
Candle Packs
MFT-CKF candle packs, made from 100% recyclable molded fiber are ideal for protecting jarred candles in shipping and are more economical than petroleum-based candle packaging. We offer diverse lines of candle packs to support various candle sizes. These packs come in 1, 3, 4 and 6-packs, as well as custom configurations.
Cost Effective
Proven Protection Performance
Ship Glass Products with Utmost Confidence
Available in a Variety of Shapes & Sizes
Wine & Beverage Shippers
MFT-CKF is an industry pioneer in the development and supply of molded fiber protective packaging for shipping wine & beverages. That is why Direct-to-Consumer companies such as wine clubs, online retailers, beverage distributors, packaging distributors and logistics companies trust MFT-CKF’s unsurpassed expertise in protecting valuable wine from breakage during transport.
Provides Better Protection
Proven Product Protection
Longstanding Market Presence
Lighter & Space Efficient
Custom Designs Available
1-Pack Clamshell for 750 ML Bottles
- Part No.:
- 121793
- Pulp Type:
- Clamshell
- Dimensions:
- 14.81" x 5.13" x 5.13"
- 1-Pack Box ID:
- 14.875" x 5.25" x 5.25"
12-Pack Stackable Trays for 750 ML Bottles
- Part No.:
- 121819-3
- Pulp Type:
- Tray / Multipack
- Dimensions:
- 19" x 12" x 13"
- 12-Pack Box ID:
- 19.125" x 12.125" x 13.875"
2-Pack Clamshell for 750 ML Bottles
- Part No.:
- 121810
- Pulp Type:
- Clamshell
- Dimensions:
- 14.875" x 9.625" x 4.25"
- 2-Pack Box ID:
- 15.0625" x 9.9375" x 4.3125"
MFT-CKF's TerraCoat™ is a proprietary dust and particulate mitigation technology that can be applied to our molded fiber packaging.
TerraCoat™, can reduce or eliminate the need for additional plastic bags in transit, resulting in fewer packaging components, reduced costs and an overall more sustainable solution. Additionally, TerraCoat™ improves the strength and aesthetics of the molded fiber with a more uniform, smooth, and premium finish.
Reduces Dust & Particulate
Improves Strength & Aesthetics
Prevents Scuffs & Marring
Reduces/Eliminates Need for Plastic Bags
Sustainable Alternative to Plastics & Foams
Recyclable & Landfill Friendly
TerraCoat is a proprietary coating solution applied to our molded fiber packaging, made from 100% recycled fibers and water. The material is certified recyclable and re-pulpable by Western Michigan University’s Recycling Pilot Plant and is considered landfill friendly.
TerraCoat is ideal for consumer and hardware products where particulate could potentially be an issue. Protect your products and the environment with MFT-CKF’s TerraCoat solutions.
Personal Care Products
Consumer Electronics
Home & Bath Hardware
Medical Devices
Tools
Glassware
MFT-CKF has produced tens of millions of parts for thousands of satisfied customers.
Process
We can guide you through the entire packaging design and decision-making process. We have the capabilities to meet your project’s demands with our proprietary machinery and our in-house design-engineering and tooling resources.
Step 1
Project Evaluation
We can help determine if molded fiber is a viable material for your needs. If we feel we cannot deliver the best final product with our molded pulp material, we will suggest another direction for your project, even if it is not with us.
Step 2
Determine Project Specifics
Project specifics are reviewed (how would the part be manufactured, what are the volumes, testing criteria, etc.). Once it is determined that molded fiber is a viable option, we would move forward with a pricing estimate.
Step 3
Pricing & Preliminary Design Esitmates
With an idea on what the annual usage might be along with an understanding of the dimensions for the part, we can estimate pricing. We can then come up with a design concept and create a 3-D design in SolidWorks®.
Step 4
Prototype Tooling
MFT-CKF has several different molded fiber prototyping options available including 3-D printed models, "1-up" models and Performance Prototypes for performance testing. Our sales and design experts can explain each option in detail.
Step 5
Design Finalization
Once samples are approved and the article design is finalized, and we move into the tooling design and manufacturing phase.
Step 6
Production Tooling
Production tooling can consist of forming molds, transfer heads, and, if needed, after-press tooling dies that give your parts a finished "retail" look. Our in-house design and tooling shop allows us to maintain strict control over the process, ensuring you a consistent outcome. MFT-CKF will maintain and guarantee your tooling.
Green Packaging Design
We work with companies of all sizes in the search to develop and implement sustainable packaging solutions. Listed below are some common guidelines to use when evaluating a packaging design for its environmental impact.
Design to reduce packaging material use while still protecting products
Independent studies have shown that molded fiber reduces G forces significantly and dampens vibration more effectively than many packaging alternatives yet takes up less space.
Eliminate the use of restricted ozone-depleting substances (ODS) in packaging materials
Since molded fiber is made from recycled paper, it does not contain substances that are harmful to the environment and can assist customers in meeting regulatory requirements as well as internal sustainability initiatives.
Design packaging components with the consumer in mind
Molded fiber provides a high-quality customer unboxing experience, is easily recyclable, and provides high levels of protection.
Maximize the use of recycled content in packaging materials
Our molded fiber packaging is made from 100% recycled fibers mixed with water.
Optimize logistics and reduce transportation costs
Molded fiber packaging's nesting properties allow more parts to ship in a truck as compared to competitive materials. Our designers create solutions that provide the smallest footprint possible for your package while still engineering excellent protective capabilities.
Engineering and Fabrication
MFT-CKF is structured to serve you. We help guide you from design concept all the way to the production runs for both small and large programs. MFT-CKF has the most manufacturing capacity of any molded fiber industrial products packaging organization in North America.
Tool Design
MFT-CKF has its own in-house tooling design and engineering staff which allows us to maintain close control over the tooling manufacturing process. This leads to faster turnaround times for your project.
Production Parts
The staff at our North American manufacturing facilities are experts at scheduling your production parts to be at your location when you need them. We have the most manufacturing capacity in North America, so we are able to handle your demands even when seasonality or unexpected high-volume periods occur.
Design and Engineering
Our Design Engineers have extensive experience in working with molded fiber. With the thousands of designs that our engineers have tackled, we have the know-how to design packages that work.
3D Printed Modeling
Customers have the option of creating a 3D printed model based on their design. The model would be printed with ABS plastic and would demonstrate form and fit.
Packaging Testing
Production Tooling
Our production tooling is custom designed, including form and after-press tooling, to meet all your project requirements.
North American Manufacturing
Our facilities are located in El Paso, TX and Clinton, IA.
Markets
MFT-CKF takes pride in helping your company fulfill its vision. Origins for recycled paper packaging were based in the food and agricultural industries, but MFT-CKF was the first to expand applications to the following markets:
Find the ideal protective packaging.
careers
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Enjoy the challenges of working in a fast-paced environment.
Progressive and Committed
Top-Notch Benefits
Wellness Incentives
Equal Opportunity Employer
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